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SOFTWARE ENGINEERING DEPARTMENT
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SITUATION REPORT 1
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Rocket Logging System Architecture
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Luís Jesus
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August, 2022
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Summary
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=======
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The main purpose of this report is to develop the first plan of our
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rocket's logging system in order to get a more detailed plan of the next
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tasks that will be done. In this document, we will be talking about our
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overall electronic architecture and some of the possible approaches that
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we may want to implement in order to get the data from the sensors
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chosen by the Electrical Engineering Department.
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Data will be received in two different ways: it will be stored in
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comma-separated values (CSV) format in a persistent storage device, such
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as a microSD card, and we'll also need to implement a "real-time\"
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transmission of the data using both radio connection (main real-time
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system) and 4G/5G broadband network. The viability of this last one is
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still under analysis of the Electrical Engineering Team.
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Velocity, GPS, altitude, accelerometer, gyroscope and magnetometer are
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the parameters that we want to save and transmit.
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Introduction
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============
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The Electrical Engineering Department was responsible for selecting the
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most suitable components. We will be working with an ESP32 main board.
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This microcontroller is not very energy demanding and has a quite good
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configuration for the purpose we want it to.
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![ESP32 chip pinout (from above)](esp32.jpg){#fig:my_label
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width="8.3cm"}
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Along with this board, we'll have five main modules/sensors that will be
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responsible for retrieving information to the ESP32. We will be using a
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BMP280 barometer that communicates either through SPI or I2C, a BNO055
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IMU module communicating through I2C that integrates an accelerometer, a
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gyroscope and a magnetometer, the Ultimate GPS Breakout v3, that will
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also be responsible for velocity tracking and connects via UART and a
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LoRa or XBee antenna module (yet to be decided).
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Backup Logging System (microSD card)
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====================================
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As mentioned in the introduction, we are planning to implement a
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real-time transmission of the data acquired from the sensors. However,
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radio waves are very prone to be reflected by the soil, at the
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beggining, and there may be some interference caused by other factors
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that we may not be able to predict very accurately.
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Considering this, we firstly have to think about a more reliable Logging
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System that is going to be able to save all the important information in
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a persistent storage device, so we can recover the data that was lost as
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soon as we have the rocket "in hands\" again.
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The most reasonable way to do this is by implementing a microSD Card
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Module in the circuit; it usually communicates via SPI communication
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protocol (the electronic implementation of this module was not
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considered by the Electrical Engineering Team; they must confirm if it
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can be made considering all the other modules that will be connected).
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ESP32 allows us to use Arduino IDE(C/C++ languages). After some quick
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research, I noticed that we will have to use SD.h and SPI.h libraries in
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order to write to the SD card. Beyond these, all the sensors/modules we
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will be using have their own libraries: Adafruit\_BMP280.h,
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Adafruit\_BNO055.h and Adafruit\_GPS.h.
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It's not very easy to start trying those implementations without having
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the components. I think it is important to begin by a very simple
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Arduino IDE code (without considering possible optimizations) to
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analyse, for example, how much time it takes to get the data from all
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the sensors and write the string in the .csv file. The first approach
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must be a loop that reads sensors' values at a fixed rate, builds a
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(C-)string and writes it on the file. The frequency of reporting is
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actually quite variable in different projects and I couldn't find a
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consensus, but it would be interesting if we started testing at a rate
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of 10 logs per second (100ms). The most amount of data per second, the
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better, however, we have to pay attention to some details: SD.h library
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automatically writes and updates the file of the SD card in chunks of
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512 bytes (it has its own buffer). The buffer is written to the card
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whenever .flush() or .close() is performed or when it actually gets
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full. Writing in chunks is generally better because we won't need to
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open and close the file every time we want to write (and this consumes a
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considerable amount of time). Considering this, if we rely on the
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library and the card controller to manage the timing of the physical
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storage, we'll have new data being saved every time the buffer gets
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totally filled, so, if we get sensors' information every 100ms, and if
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each line of the file is about 50 bytes, we will have 10 logs being
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effectively appended to the file every one second. Is this enough?
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Another way of doing this would be opening and closing the file in each
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iteration, which means that any placement of data into the buffer, in
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each iteration, would be successfully written. However, this can lead to
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a bad performance and we don't want a big delay between all those
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operations. It's a matter of testing and seeing which option is the
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best.
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Maybe the best solution is the buffer approach. We need to test if the
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native SD.h library 512 bytes buffer is reliable enough, otherwise, we
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may want to work on our own buffer with a custom size, until we find the
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best balance between writing speed and data safety.
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Logging Using Telecommunications
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================================
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The team is supposed to use a LoRa or a XBee antenna to send the exact
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same data to the ground station. In order to implement this, we will
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need to configure both the transmitter, to send data, and the receiver,
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that will be on the ground station.
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We want this transmission of data to be as quick as possible because we
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want to have live updates of the values we will be tracking. It would
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probably be enough/satisfying if we could send a new csv string to the
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ground station every 100ms as well. However, the velocity of
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transmission will depend on the distance between the receiver and the
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transmitter, which means that at a certain altitude we may face a big
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decrease on the transmission of data, which is not desirable, but I
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actually didn't find clear information about this and the Electrical
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Engineering Team is still deciding the best antennas to use. With more
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information and knowing the boundaries that assure us a stable and
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constant transmission, it will be possible to decide a suitable
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configuration.
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Those articles show a C implementation of communication between two
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Arduino or ESP32 using Lora and its own library; they can be a good
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start point. [ESP32 with LoRa using Arduino IDE -- Getting
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Started](https://randomnerdtutorials.com/esp32-lora-rfm95-transceiver-arduino-ide)
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and [Introduction to Lora -- Send data between two Arduino using
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Lora](https://www.electronics-lab.com/project/introduction-lora-send-data-two-arduino-using-lora/).
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Veredict
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========
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We need to test some basic implementations of Backup Logging System and
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start benchmarking at different rates of data acquisition to check if
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there's significant delay between reading from the sensors and writing
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to the file, in order to have a stable logging system. This is very
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important to make sure that the existing libraries satisfy our needs,
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otherwise, we may need to compact libraries or improve an existing one
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to get better results.
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When it comes to the telecommunications, it is still difficult to make a
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deeper study of implementation. We can actually put two microcontrollers
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communicating with each other but, apart from testing (which is very
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important), there is still lack of information from other departments
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such as the position of the antenna(s), if it is going to be a Lora or a
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XBee, how strong the connection is gonna be and how it is going to vary,
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etc. This is a crucial information as it simplifies our research on the
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most suitable libraries and functionalities.
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Logging system will have to work flawlessly and coherently: we need to
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make sure that the lag between the logs obtained by these two different
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ways is minimal. This coherence and "parallelism\" between the Backup
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Logging System and the Real-Time Logging System is a little bit hard to
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predict without trying and testing.
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A research about 4G/5G broadband networking data transmission and its
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implementation along with the other two would be interesting, but it's
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still not decided if we're actually going to use this (it depends on the
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decision of the Electrical Engineering Department).
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References
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==========
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\[1\] Arduino Forum;
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\[2\] [Arduino Rocket Data
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Logger](https://www.instructables.com/Arduino-Rocket-Data-Logger/).
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\[3\] [ESP32 with LoRa using Arduino IDE -- Getting
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Started](https://randomnerdtutorials.com/esp32-lora-rfm95-transceiver-arduino-ide);
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\[4\] [Introduction to Lora -- Send data between two Arduino using
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Lora](https://www.electronics-lab.com/project/introduction-lora-send-data-two-arduino-using-lora/);
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